Ngokuchasene nemeko yekhemistri eluhlaza, izinto ezisekelwe kwibhayoloji, kunye nemfuno ekhulayo yokusetyenziswa kwezixhobo ezihlaziyekayo, ukusetyenziswa okunexabiso eliphezulu kweemveliso eziphuma ekucutshungulweni kwe-cashew kutsala ingqalelo eyandayo. Njengomthombo obalulekileyo wolwelo okhutshwa kwiigobolondo ze-cashew nut, ulwelo lwegobolondo le-cashew nut luyaguqulwa ukusuka kwimveliso ephumayo yezolimo lube yimpahla yendalo exabisekileyo ye-phenolic eluhlaza yokugquma, ii-resins, izincamathelisi, kunye nezinto ezidityanisiweyo.
Ulwelo lweqokobhe le-cashew nut, olwaziwa ngokuba yi-CNSL, lumxube wendalo we-phenolic ofunyanwa ngokucinezela okanye ukukhupha amaqokobhe e-cashew nut. Ukwakheka kwawo kuyahluka ngokuxhomekeke kwindlela yokukhupha kunye nenkqubo yonyango lobushushu. I-CNSL yendalo idla ngokuba ne-anacardic acid, i-cardanol, i-cardol, kunye nenani elincinci le-methyl cardol. Emva konyango olukhethekileyo lobushushu, i-anacardic acid inokudlulelwa kwi-decarboxylation kwaye iguqulwe ibe yi-cardanol, nto leyo eyandisa kakhulu umxholo we-cardanol kwi-CNSL yobuchwephesha.
I-Cardanol yimveliso ebalulekileyo efunyenwe ngokususa, ukwahlula, kunye nokucocwa kolwelo lwegobolondo le-cashew nut. Yikhompawundi yendalo ye-phenolic enesakhiwo seekhemikhali esahlukileyo. Imolekyuli yayo inendandatho ye-benzene, iqela le-polar hydroxyl, kunye nekhonkco le-carbon eli-C15 elingagcwaliyo eliqhotyoshelwe kwindawo ye-meta. Olu lwakhiwo lunika i-cardanol uluhlu olubanzi lweenzuzo zokusebenza: iringi ye-benzene inceda ukuphucula ukumelana nobushushu; iqela le-hydroxyl libonelela ngokukwazi ukumanzisa ngcono kunye nokusebenza kwakhona kwiindawo zoqhagamshelwano; kwaye ikhonkco elide le-C15 elingagcwaliyo linegalelo ekuguquguqukeni okuhle, ukunganyamezeli kakuhle kwamanzi, ukungena kwamanzi okuphantsi, kunye neempawu zokuzomisa ngokwazo.
Ngenxa yezi mpawu, i-cardanol ingasetyenziswa njengendawo yokutshintsha okanye indawo engaphelelanga ye-phenol kwimveliso yee-epoxy curing agents, ii-phenolic resins, ii-phenolic laminates, ii-copper-clad laminates, ii-HB boards, ii-surfactants, ii-phenolic resins ezikumgangatho wokugquma, izincamathelisi, izinto zokungqubana, kunye nezinye iimveliso zeekhemikhali ezisekelwe kwi-bio. Xa kuthelekiswa nezinto zemveli ze-petrochemical phenolic, i-cardanol ifumaneka kwizixhobo zezityalo ezivuselelekayo kwaye idibanisa iingenelo zokusebenza kunye nexabiso lezinto eziluhlaza, inika amandla aqinileyo kwimveliso yeekhemikhali ezinekhabhoni ephantsi kunye nophuhliso lwezinto ezizinzileyo.
Nangona kunjalo, ukufumana i-cardanol esemgangathweni ophezulu kwi-cashew nut shell liquid ngendlela ezinzileyo nesebenzayo akulula. I-CNSL yinto enamafutha emvelo ebilayo kakhulu, ebuthathaka kubushushu, kwaye inobukrakra obuphezulu. Kwiinkqubo zemveli zokunyibilikisa, inokujongana nemingeni efana nexesha elide lokufudumeza, ukuba mnyama kombala, ukucola, kunye nokwahlulwa kwamaqhezu angazinzile. Kwimveliso yemizi-mveliso, ulawulo olungafanelekanga lwe-vacuum degree, indlela yokufudumeza, ixesha lokuhlala, kunye nokusebenza kakuhle kokufuma kunokuchaphazela ngqo ubumsulwa, umbala, kunye nokusebenza kwe-cardanol ngezantsi.
I-distillation ye-molecular yefilimu evulwe ngendlela emfutshane inika isisombululo esifanelekileyo sokucoca olu hlobo lwezinto zendalo ze-phenolic. Emva kokuba izinto zingene kwinkqubo ye-molecular distillation, i-wiper yenza ifilimu ebhityileyo efanayo eludongeni lokuphuma komphunga. Phantsi kweemeko eziphezulu ze-vacuum, izinto ezikhanyayo kunye nezinto ezinzima zinokuhlulwa ngokufanelekileyo. Xa kuthelekiswa ne-distillation yendabuko, i-distillation ye-molecular inikezela ngexesha elifutshane lokuhlala kwezinto, ubushushu bokusebenza obuthambileyo, umngcipheko ophantsi wokubola kobushushu, kunye nokukwazi okungcono kokucubungula okuqhubekayo. Ifanelekile ngokukodwa ukwahlula kunye nokucocwa kwezinto ezibila kakhulu, ezinobunzima obuphezulu, kunye nezinobushushu obuphantsi. ZOMBINI iinkqubo ze-molecular distillation zinokucwangciswa njengohlobo lweglasi, uhlobo lwentsimbi engatyiwayo, inqanaba elinye, inqanaba ezimbini, inqanaba elininzi, kunye neenkqubo zokondla nokukhupha ngokuzenzekelayo ezifakwe ijakethi ngokupheleleyo ngokweempawu zezinto ezahlukeneyo, ukuhlangabezana neemfuno ezahlukeneyo ukusuka kuphando lwelabhoratri ukuya ekunyuseni kovavanyo kunye nemveliso eqhubekayo yemizi-mveliso.
Kwinqanaba le-R&D elebhu, iinkampani zinokuqala zisebenzise inkqubo ye-molecular distillation yeglasi esulwe ngefilimu emfutshane ukuze zenze uvavanyo oluncinci kwiisampuli ze-CNSL. Oku kunceda ukujonga ukugeleza kwezinto, utshintsho lombala, ukusebenza kokwahlulwa kwamaqhezu, kunye nozinzo lwe-vacuum, ngelixa zilungisa ngokukhawuleza iiparameter ezifana nobushushu, iqondo le-vacuum, isantya sokondla, kunye neemeko zokufuma.
Kwinqanaba lokulinganisa lokunyusa, izixhobo zokunyibilikisa iimolekyuli zentsimbi engagqwaliyo zinokukhethwa ukuphucula ukusebenza kakuhle kokudlulisa ubushushu kunye namandla okucubungula. Eli nqanaba lifanelekile ukuqinisekisa ngakumbi ukondla okuqhubekayo, ukukhupha okuqhubekayo, kunye nozinzo lokusebenza ixesha elide.
Kwiiprojekthi zemveliso yemizi-mveliso, le nkqubo inokuxhotyiswa ngokufudumeza okugcweleyo, ukondla nokukhupha ngokuzenzekelayo, ukukhupha ipompo yegiya, iiyunithi ze-vacuum eziphezulu, ukhuseleko lwe-cold trap, kunye neemodyuli zolawulo oluzenzekelayo. Olu lungiselelo lunceda ukunciphisa umngcipheko wokuvaleka, ukucola, kunye nokuguquguquka kwe-vacuum, ngelixa luphucula uzinzo kunye nokusebenza kakuhle kwemveliso ye-cardanol.
Ukusuka kwicala lokusetyenziswa, i-cardanol ayinakunceda kuphela izinto zokugquma, i-epoxy curing agent, i-phenolic resin, kunye nemizi-mveliso ye-laminate egqunywe yi-copper-clad, kodwa ikwakhula ngakumbi iye kwi-surfactants, iikhemikhali ze-oyile, izongezo zerabha, izinto zokungqubana, izincamathelisi, kunye nezinto ze-polymer ezisekelwe kwi-bio. Njengoko imfuno yemarike isanda kwi-VOC ephantsi, evuselelekayo, enganyangekiyo kukugqwala, kunye nezinto ezisebenza kakhulu, ixabiso le-cardanol kwimizi-mveliso kulindeleke ukuba liqhubeke likhula.
Ukongeza ekucocweni kwe-cardanol kwi-CNSL, iioyile zendalo ezifanayo, izicatshulwa zezityalo, izithako ezisebenzayo zemifuno, ioyile yeentlanzi ye-Omega-3, i-vitamin E, ioyile ye-MCT, i-biodiesel, kunye nezinye iiprojekthi nazo zinokwenza imigca yemveliso epheleleyo ngokukhupha, ukufuma, ukucocwa kweemolekyuli, kunye neenkqubo zokucoca. Kwezinye iiprojekthi zokutya, zezityalo, ze-nutraceutical, kunye nezebhayoloji, iteknoloji yokomisa ngokukhenkceza ingadibaniswa nokuzinzisa izinto eziluhlaza, ukomisa ngobushushu obuphantsi, kunye nokukhuselwa kwezithako ezisebenzayo, ukwandisa ngakumbi iimeko zokusetyenziswa kwezixhobo zendalo ezixabisa kakhulu. ZOMBINI izixhobo zokomisa ngokukhenkceza zisetyenziswa kakhulu kwimveliso yokutya, kwi-biopharmaceuticals, kwimveliso yemveliso yesondlo kunye nempilo, kunye nophando lwebhayoloji, kwaye zinokudibaniswa neenkqubo zokucoca iimolekyuli ukwakha isisombululo senkqubo esipheleleyo ngakumbi.
Kwiiprojekthi zokucoca i-CNSL ukuya kwi-cardanol, i-BOTH inokubonelela ngezisombululo ze-molecular distillation ezenziwe ngokwezifiso ngokusekelwe kwiimpawu zomthengi zezinto eziluhlaza, ubumsulwa ekujoliswe kubo, ukusetyenziswa kokugqibela, kunye nomthamo ofunekayo. Ukusuka ekuqinisekisweni kwelabhoratri kunye nokwandiswa kovavanyo ukuya kwimigca yemveliso yemizi-mveliso, i-BOTH inceda abathengi ukuba banciphise ixesha lophuhliso lwenkqubo, baphucule ukusebenza kakuhle kokwahlulwahlulwa, kwaye bakhe isiseko esizinzileyo semveliso enkulu yexesha elizayo.
Ukuba uceba iprojekthi yokucoca ulwelo lwegobolondo le-cashew nut ukuze kuveliswe i-cardanol, kuyacetyiswa ukuba uqinisekise ezi parameter zilandelayo ziphambili kwangaphambili:
Ingakanani imveliso yakho yangoku?
Ngaba uceba ukwandisa imveliso kwixesha elizayo?
Ungakanani umthamo wokucubungula owufunayo, onjenge kg/h, kg/ngosuku, okanye itoni/ngosuku?
Nxibelelana neenjineli ZOMBINI ukuze ufumane ukhetho lwezixhobo ezenzelwe wena kunye nesisombululo esipheleleyo senkqubo yokucocwa kwekhadinol kulwelo lweqokobhe le-cashew nut.
Ixesha leposi: Julayi-16-2026
